Do you want to find out quickly? Listen here to a mini-podcast summary of this technical study.
Textile customization is no longer exclusive to large productions. The DTF (Direct to Film) printing technology is a game-changer in the industry thanks to its flexibility, low cost and high print quality. Ideal for short runs, complex designs and all types of fabrics, DTF has become the preferred choice for designers, print shops and textile entrepreneurs. If you're looking for an efficient and professional way to produce custom garments, this system deserves your full attention.
The DTF process consists of printing a mirror design on a PET film with special inks, applying a hot melt adhesive powder, curing it with heat and finally transferring it to the garment using a heat iron. This sequence allows for high-resolution, elastic and durable prints on cotton, polyester, blends, nylon or even leather.
Unlike screen printing or DTG, DTF requires no pre-fabric preparation, no screens, and no liquid pretreatments. This reduces time, costs and errors, achieving a more agile and profitable printing.
One of the greatest strengths of DTF is its balance between quality and operability. Compared to screen printing, it allows you to work with complex designs without creating screens or assuming high costs per color. Compared to vinyl, it avoids the discard process and allows images with gradients and fine details. And with respect to DTG or sublimation, it offers greater versatility of fabrics and colors, since it includes high opacity white ink.
In addition, DTF technology works very well for on-demand orders, something that is increasingly relevant in a market that demands immediacy and customization.
DTF has found its place in very different sectors. In streetwear, it allows you to create custom drops in a cost-effective way. In companies, it facilitates the production of uniforms and promotional products in small quantities without sacrificing quality. And in amateur sports, it allows you to customise everything from technical kits to cotton shirts for fans, all with the same workflow.
This versatility makes it an ideal technology for both professional workshops and businesses looking to diversify their services without taking on large investments.
One of the most attractive aspects of DTF is that it allows you to start with a very small investment. In fact, it is possible to set up a business with just a thermal plate and outsource transfers to third parties. From there, it can be gradually scaled up to a proprietary print, curing, and application system.
The cost per print is competitive (between €2 and €5 on average), and margins can be high if workflow is optimized. This makes DTF especially interesting for those looking for a flexible, cost-effective and easily scalable business model.
Although accessible, DTF requires attention to certain details to get consistent results. It is crucial to use high-resolution files, properly calibrate the RIP software, and keep printers, especially the white ink channel, clean. It is also important to work in environments with controlled humidity and temperature, as factors such as static electricity or premature drying can affect the quality of the print.
Investing in training, protocols and preventive maintenance is just as important as acquiring a good machine. The reliability of the process is what ensures that the business runs smoothly.
The DTF printing technology It represents a modern, cost-effective and versatile solution for the world of textile personalization. Its ease of adapting to different fabrics, types of design and business models make it an essential tool for both professionals in the sector and entrepreneurs looking to grow.
Whether you're starting from scratch or expanding your existing portfolio, DTF offers a clear path to deliver attractive, high-quality, value-added products. A resource that opens up new opportunities in an increasingly demanding market.
